Reliable, high quality
carton manufacturing
Need to supercharge production?
Look no further!
Our state-of-the-art facility manufactures more than 400 million cartons a year for the
FMCG market and maintains exceptional quality at high volume.
Scale up without compromise
Our operation is geared to move fast and at scale, without missing a detail. With fully integrated creative, manufacturing,
co-packing and fulfilment all under one facility.
Print and production
From our 74,000 sq ft carton conversion site, we manage the entire print process in-house – including high-speed litho and digital options. With significant investments in the latest machinery, we’ve increased our production by up to 25%, reducing turnaround times while maintaining sharp, high-quality finishes.
Technology built for quality and speed
Our Koenig & Bauer Rapida 106 press features eight colours + two varnish decks in-line, this unique format allows for a wide range of effects and finishes. This setup enables us to achieve top speeds of 18,000 sheets per hour with FLM UV inks and coatings.
Technical excellence
Alexir Packaging was the first print company in the UK to achieve the BPIF’s 12647 Technical Compliance Certificate, showcasing our commitment to colour management and print excellence.
Flexibility and responsiveness
Our ability to scale up operations quickly is a key advantage for clients with fluctuating demand or short turnaround times. We can manage large volumes across multiple SKUs and formats, with the ability to adapt quickly to changes in forecast or customer requirements.
More capacity, less complexity
Our high-volume support isn’t just about size – it’s about smart process design, expert coordination and trusted execution. We reduce production friction with clear communication, in-house decision-making and a commitment to meeting your fulfilment dates with ease.
Industries we serve
Products created
Paperboard carton packaging
Rigid boxes & speciality packs
Luxury paper bags & accessories
Pouches
Plastic pots, tubs & jars
Corrugated cardboard packaging
Composite gift packaging
Case Study
The Itsu triple-cavity tray
A bold new packaging innovation for Itsu. A premium triple-cavity HALOPACK® tray, perfected through agile design, cross-partner collaboration and accelerated trials to deliver a standout September 2025 launch.
Divisions involved...
Global sourcing
With our strong global sourcing network and the know-how to choose smart materials and make sustainable choices.
Packaging
Using the latest digital and litho printing technologies for unrivalled quality and speed.
Co-Packing
Blending ingredients and building flawless products from our fully H&S-compliant facilities.
TESTIMONIALS
